Product Description
Product Description
Functioin: The well head pressure decreases slowly from high pressure to about 0.3~2 MPa after long-term mining. The natural gas (containing a small amount of water) from the gas well needs to be pressurized to more than 2 MPa and then treated centrally through the long-distance pipeline to the treatment station. High pressure should be injected when the well pressure is too low Days Natural gas increases formation pressure to increase wellhead production.
Working process
| Liquid content of the medium | 90% |
| Suction pressure | 0.3-4Mpa |
| Discharge pressure | 1-4Mpa |
| Daily gas exhaust volum | 5000-50000Nm³/D |
| Main motor power | 90kw |
| Noise | ≤75dBa |
| Size | 8000mm*2500mm*3000mm |
| Total power | 97KW |
| Tank volum(L) | 1500 |
Compared with the advantages of traditional compressor product
YB type Drainage gas recovery compressor can reduce the flow pressure of gas well (gas well) by using compressor to increase the recovery rate of gas reservoir and achieve the purpose of tapping potential and increasing efficiency and protecting production and supply.
| Traditional Pressurization Process | Drainage gas recovery and supercharging device | |
| Component | Heating furnace, pressure reducer, separation tank, compressor, storage tank, trailer, etc | skid mounted mixed booster equipment |
| Investment costs | About 2 million | About 1 million |
| Construction cycle | One month | 2-3 days |
| Energy consumption | Heating CHINAMFG energy consumption Regulators waste energy Compressor needs to press high intake pressure distributor |
Compressor with minimum inlet pressure distributor |
| Failure rate | High failure rate | Hydraulic system, low failure rate |
| Compressor leakage | Natural leakage of fillers Compressor shutdown |
No leakage Compressor shutdown without emptying |
Company Profile
HangZhou Qidakon Energy Equipment Co., Ltd was established in 2007 in HangZhou, ZheJiang Province, with a plant covering an area of 18,000 square meters. We are specializing in the R&D, production and sales of natural gas compressor series products, we adhere to the professional, fine, specialty, brand development of the road, to provide customers with the best overall technical solutions of high-tech enterprises. Professional production and manufacturing of natural gas compressor for CNG filling station and its service, professional production and manufacturing of natural gas compressor for oil and gas field natural gas extraction, recovery, gathering and transportation, storage and transportation and after-sales service, products and services have covered the CNG market all over the country and major domestic oil and gas fields, and radiation to Russia, India and other Belt and Road foreign markets.
Qidakon company has always been committed to technological innovation. Its core business team has more than 30 years of working experience in compressor design and manufacturing, and led the drafting of the industry standard for hydraulic natural gas compressors for automobile filling stations (JB/T11422-2013). Obtained nearly 100 national patents, won the national technology innovation fund, and the first in the industry through the whole machine safety explosion-proof certification, by the Ministry of Science and Technology technology innovation fund committee identified as the national technology innovation products, with its “safety, energy saving, environmental protection, investment province, simple structure and many other advantages, in more than 20 provinces (autonomous regions) used, Market share is among the best, its technical advancement, reliability, economy and industry leading position by the national attention.
Qidakon adheres to the enterprise mission of “gas melts everything, the way to secure the world”, adheres to the business philosophy of “customer first and sustainable development”, forms the core values of “loyalty and dedication, innovation and transcendence, truth-seeking and honest, fair sharing” and the enterprise spirit of “persistence, cooperation, gratitude, tolerance, dedication”, and is determined to become a global CHINAMFG brand of gas supercharging system.
Our Advantages
Professional R&D Team
About 100 technical patents
Industry standard setter
The national industry standard JB/T 11422-2013 setter, Hydraulic Natural Gas Compressor for Automobile Filling Station, drives the technical progress of the industry and leads the development direction of the industry.
Advanced production workshop and strict production process
Sapare parts area Welding
Assemble skiding Pre-factory commissioning
Strict quality control process and testing
Certification and Honor
Partner & Cases
CNG refueling station site
Indian partner
After Sales Service
Service Purpose: Cusomer’s Satisfaction Our Pursuit
Pre- Sale Services
Provide installation and commissioning training for customer operators according to customer requirements. At the same time, organize and register product information and set up customer files.
Services on sale
The prodessional technical service engineer guides the installation and commissioning on the side or on the line. Andwarning of the possible failure of the equipment.
After-Sales Service
Timely and rapid response ,24-hour on-line service, provide lifelong maintenance.
FAQ
1.How long is the lead-time of production?
120Days.
2. What is the configuration of the whole skid equipment?
According to different customer needs to do the country’s explosion-proof certification and industry certification.
3.Which sea ports are supported for shipment?
ZheJiang ,HangZhou or Other international ports in China.
4.What payment methods are supported?
T/T, LC, D/P D/D ect.
5.What technical support is available?
We provide basic parameters for customers’ reference before sales; conduct relevant certifications according to customers’ requirements during sales; be responsible for online debugging until successful operation after sales; arrange technicians to provide on-site guidance when necessary.
6.How long is the warranty period?
For a period of 12 months from the date of commissioning at end customer site or 15 months from the date of receipt by purchaser , whichever is earlier.
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| After-sales Service: | 24 Hours |
|---|---|
| Warranty: | 12 Months |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Horizontal Type |
| Cylinder Position: | Horizontal |
| Customization: |
Available
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Can air compressors be used for shipbuilding and maritime applications?
Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:
1. Pneumatic Tools and Equipment:
Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.
2. Painting and Surface Preparation:
Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.
3. Pneumatic Actuation and Controls:
Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.
4. Air Start Systems:
In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.
5. Pneumatic Conveying and Material Handling:
In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.
6. Air Conditioning and Ventilation:
Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.
These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.
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What are the environmental considerations when using air compressors?
When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:
Energy Efficiency:
Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.
Air Leakage:
Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.
Noise Pollution:
Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.
Emissions:
While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.
Proper Waste Management:
Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.
Sustainable Practices:
Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.
By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.
What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2024-01-04