Product Description
High Quality Air Compressor Spin on Oil Filter 6.3462.1 6.3462.0 W920 Apply to Kaeser CHINAMFG Spare Parts
Product Description
The higher the accuracy of screw air compressor oil filter, the better?
The main function of oil filtration is to remove impurities from oil. Most customers may think that the higher the accuracy of the oil filter, the better the filtration effect, but they worry that the filtration accuracy is too high, easy to plug. In fact, this perception is wrong.
The experiment shows that there is some relationship between the filtration accuracy of the oil filter and the filtration effect, but the real decision of the filtration effect is not the filtration accuracy, but the adsorption capacity of the oil filter paper. The larger the amount of dust, the stronger the adsorption, the better the filtration effect. Fiber filter paper filtration effect is good, because of the large dust capacity, strong adsorption capacity, strong carbonization resistance.
Detailed Photos
The most important part of the air compressor is the oil filter. A good oil filter can remove the impurities in the air compressor oil in time to ensure the normal use of the air compressor. Air compressor oil filter is a device used to filter oil, is a kind of wear parts.
The role of air compressor oil filter: filter out the metal particles and impurities in the air compressor lubricating oil, ensure the cleanliness of the oil circulation system and protect the safe operation of the main engine.
The harm of overdue use of air compressor oil filter:
1, insufficient oil return, resulting in high exhaust temperature, shorten the service life of oil and oil core; Lead to insufficient lubrication of the main engine, seriously shorten the life of the main engine;
2. After the filter element is damaged, the filtered oil containing a large number of metal particle impurities enters the main engine, resulting in serious damage to the main engine.
Air compressor regular replacement of 3 filter is in order to air compressor function normal and stable work, to meet the action requirements of gas components.
The role of the 3 filter and oil of the air compressor in the use of the air compressor is:
1, the air filter mainly filters the dust in the air (intake). If the air intake quality is not replaced for a long time, the oil filter, oil, and lubricating oil will be shortened. When the lubricating oil deteriorates, the body will be stuck. Moreover, if the air filter is blocked, the gas production of the air compressor will be reduced.
2. The oil filter mainly filters the impurities in the lubricating oil, which affects the life of the lubricating oil without replacement for a long time. If the oil filter is blocked, it will cause the oil circuit circulation is not good, and the machine will be high temperature and severe because of the lack of oil.
3, the main role of oil is to filter the oil in the oil mixture, to ensure that the compressed gas contains less oil. Make the compressed gas clean. When the oil is not distributed well, it will cause oil consumption. Oil plugging will cause the running current of the air compressor to be too large, and the machine will not be able to open in serious cases.
4. Lubricating oil plays 4 roles in the operation of air compressor. Lubrication, sealing, cooling, noise reduction.
| Machine Model | Separator | Air Filter | Oil Filter |
| AS25/26/30/35 | 6.2011.0 | 6.2000.0 | 6.1985.0 |
| AS31/36/44/47 | 6.2011.0 | 6.2055.0 | 6.1985.0 |
| AS31/36/44/47NEW | 6.2011.0 | 6.3540.0 | 6.1985.0 |
| ASD32/37/47/57 | 6.3669.0 | 6.4143.0 | 6.3463.0 |
| ASK27/32/35 | 6.3789.0 | 6.4163.0 | 6.3463.0 |
| AT3/4/6/8/11 | 6.2571.0 | 6.5715.0 | 6.1876.1 |
| AT19/26 | 6.2008.0 | 6.2003.0 | 6.1985.0 |
| AT31/36/47 | 6.2011.0 | 6.2055.0 | 6.1985.0 |
| AT31/36/47 NEW | 6.2011.0 | 6.3540.0 | 6.1985.0 |
| BS44/50/51/60/61 | 6.2012.0 | 6.1996.0 | 6.1981.0 |
| BS51/BS61 NEW | 6.1960.0 | 6.2084.0 | 6.1981.0 |
| BSD62/72/81 | 6.3569.0 | 6.2085.0 | 6.3464.0 |
| BSD62/72/81 NEW | 6.3569.0 | 6.4139.0 | 6.3464.1 |
| CS75/76/90/91/120/121 | 6.2013.0 | 6.1997.0 | 6.1981.0 |
| CS76/91/121 NEW | 6.2013.0 | 6.2085.0 | 6.1981.0 |
| CSD82/102/122 | 6.3571.0 | 6.3564.0 | 6.3464.1 |
| CSD82/102/122 NEW | 6.3571.0 | 6.4149.0 | 6.3464.1 |
| CSDX137/162 | 6.3623.0 | 6.4148.0 | 6.3465.0 |
| D120/150/180 | 6.2014.0 | 6.1993.0 | 6.1979.0 |
| DS140/170/200/220 | 6.2014.0 | 6.1989.0 | 6.1979.2 |
| DS141/171/201/241 | 6.2132.0 | 6.2182.0 | 6.1979.0 |
| DSB140/141/170/200/220 | 6.2014.0 | 6.1989.0 | 6.1979.2 |
| DSB141/171/201/241/281 | 6.2132.0 | 6.1989.0 | 6.1979.0 |
| DSD141/171/201/241/281 NEW | 6.3535.0 | 6.2185.0 | 6.1979.2 |
| DSG140/170/200/220 | 6.2014.0 | 6.1989.0 | 6.1979.2 |
Tips:
If you don’t find the part number you want in my online shop, please do not hesitate to contact us, Maybe I can check it for you. At the same time, we are a factory and can also customize unconventional filter elements for you at any time.
This is only a part of the part numbers,
many oil separator filters P/N are not listed,
in addition there are replacements filters for many other air compressor brands.
If you don’t find the part number you want in my online shop,please do not hesitate to contact us,
Maybe I can check it for you.
At the same time,
we are a factory and can also customize unconventional filter elements for you at any time.
Company Profile
Now over 100,000 quality filters including compressed air filters, Hydraulic Filters and complete filter housing assemblies at wholesale discounts. We offer OEM products as well as high quality replacements, engineered to precise OEM specifications and guaranteed to match the exact form, fit and function as the original equipment.
Our company is committed to continuous innovation and further improvement to create, improve the efficiency and productivity of excellence, to achieve the highest level of reliability and performance.
Packaging & Shipping
Certifications
Causes of failures
- Scavenge line too short
Scavenge line does not reach into internal bowl at the base of the separator.
Result: high oil carry over
- Scavenge line too long
End of scavenge line seats against base of bowl forming a seal. No oil, or an insufficient quantity is sucked up by the scavenge line. Compressor manufacturer’s gap clearance is normally 1 to 2 mm alternatively, ensure tapered cut to end of scavenge line.
Result: high oil carry over
- Scavenge line blocked with dirt
Result: high oil carry over
- Scavenge line filter blocked
Some compressor models are fitted wit a small stainless steel mesh filter at some point in the scavenge line which is to be cleaned on a regular basis. If not cleaned the filter will block resulting in no scavenge action.
Result: high oil carry over.
- Scavenge line cracked / damaged
Allows atmospheric air to be ingested and insufficient or no oil removed from separator.
Result: high oil carry over.
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory, you are very welcome to visit our factory at your convenience.
Q: What products do you supply?
A: FT Filter is a professional manufacturer of air compressor filters with rich experience. Mainly supplying: Replacement and customized filters of air compressors; Air compressor parts; Line Filters; Vacuum Pump Filters; Hydraulic Filters, for many air compressor brands.
Q: Could I get some samples?
A: Yes, we can supply the sample, but the customers should bear logistics costs at first.
Q: How long is your delivery time?
A: If there is stock, the lead time is about 2 working days after we get the payment. The specific delivery time depends on models and the quantity of your order.
Q: What’s Minimum Order Quantity of your air compressor part?
A: the MOQ is 1pc, need you pay for the delivery cost.
Q: Can I become an Agent / DISTRIBUTOR of CHINAMFG Filter?
A: Welcome! Please confirm the cooperation details and distributor qualification requirements with us, We have full advantages on quality and competitive price.
| Clapboard: | Kaeser |
|---|---|
| Filter Number: | Kaeser |
| Medium Material: | Fiberglass |
| Efficiency: | 99.9% |
| Type: | Cartridge Filter |
| Part Number: | 6.3462.1 |
| Samples: |
US$ 5.99/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
.webp)
What is the impact of humidity on compressed air quality?
Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:
1. Corrosion:
High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.
2. Contaminant Carryover:
Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.
3. Decreased Efficiency of Pneumatic Systems:
Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.
4. Product Contamination:
In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.
5. Increased Maintenance Requirements:
Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.
6. Adverse Effects on Instrumentation:
Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.
To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.
.webp)
How are air compressors employed in the mining industry?
Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:
1. Exploration and Drilling:
Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.
2. Ventilation and Air Quality Control:
Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.
3. Material Conveyance:
In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.
4. Dust Suppression:
Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.
5. Instrumentation and Control:
Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.
6. Explosive Applications:
In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.
7. Maintenance and Repair:
Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.
It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.
By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.
How does an air compressor work?
An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:
1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.
2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.
3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.
4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.
5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.
6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.
Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.
In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.
editor by CX 2023-12-01