Product Description
| Model | Specification |
| HC-X100/EM/ET/SH | Working pressure: 30Mpa(300bar) Flow: 100L/min Type: X-shape, 4-stages,4-cylinders Driver: 220V/50Hz/2.2 kW or 380V/50Hz/3kW or gasoline engine Lubrication: Splash Cooling: air Control: manual stop, automatic stop Filtration: 1 air filtering, 1 liquid-water separating, 1 air purifying Safety: outlet safe valve, safety guard Size(L/W/H)=600/360/430 mm Weight: 45 KG |
| MCH6/EM/ET/SH | Working pressure: 30Mpa(300bar) Flow: 80-100L/min Type: X-shape, 4-stages,4-cylinders Driver: 220V/50Hz/2.2 kW or 380V/50Hz/3kW or gasoline engine Lubrication: Splash Cooling: air Control: manual stop, automatic stop Filtration: 1 air filtering, 1 liquid-water separating, 1 air purifying Safety: outlet safe valve, safety guard Size(L/W/H)=350/650/390 mm Weight: 39 KG |
| HBBC-100/EM/ET |
Working pressure: 30Mpa(300bar) Flow: 100L/min Type: W-shape, 3-stages,3-cylinders Driver: 220V/50Hz/2.2 kW or 380V/50Hz/3kW or gasoline engine Lubrication: Splash Cooling: air Control: manual stop Filtration: 1 air filtering, 1 liquid-water separating, 1 air purifying Safety: inter-stage safe valve, safety guard Size(L/W/H)=700/380/520 mm Weight: 46 KG |
| HC-W200/ET/SH | Working pressure: 30Mpa(300bar) Flow: 200L/min Type: W-shape, 3-stages,3-cylinders Driver: 380V/50Hz/5.5kW or gasoline engine Lubrication: Splash Cooling: air Control: automatic stop Filtration: 1 air filtering, 2 liquid-water separating, 2 air purifying Safety: inter-stage safe valve,pressure holding valve, safety guard Size(L/W/H)=1200/700/920 mm Weight: 190 KG |
| HC-W265/ET | Working pressure: 30Mpa(300bar) Flow: 265L/min Type: W-shape, 3-stages,3-cylinders Driver: 380V/50Hz/5.5kW or gasoline engine Lubrication: Splash Cooling: air Control: automatic stop Filtration: 1 air filtering, 2 liquid-water separating, 1 air purifying Safety: inter-stage safe valve,pressure holding valve, safety guard Size(L/W/H)=1200/700/920 mm Weight: 160 KG |
| HC-W300/ET/SH |
Working pressure: 30Mpa(300bar) Flow: 300L/min Type: W-shape, 3-stages,3-cylinders Driver: 380V/50Hz/7.5kW or gasoline engine Lubrication: Splash Cooling: air Control: automatic stop Filtration: 1 air filtering, 2 liquid-water separating, 2 air purifying Safety: inter-stage safe valve,pressure holding valve, safety guard Size(L/W/H)=1200/700/920 mm Weight: 210 KG |
| HC-W400/ET/SH | Working pressure: 30Mpa(300bar) Flow: 400L/min Type: W-shape, 3-stages,3-cylinders Driver: 380V/50Hz/7.5kW or gasoline engine Lubrication: Splash Cooling: air Control: automatic stop Filtration: 1 air filtering, 2 liquid-water separating, 2 air purifying Safety: inter-stage safe valve,pressure holding valve, safety guard Size(L/W/H)=1200/700/920 mm Weight: 220 KG |
| HC-W400Z( microcomputer) | Working pressure: 30Mpa(300bar) Flow: 400L/min Type: W-shape, 3-stages,3-cylinders Driver: 380V/50Hz/7.5kW or gasoline engine Lubrication: Splash Cooling: air Control: Automatic start and stop, automatic drain, temperature control system, phase sequence protection function, lack of oil protection, emergency stop, low noise, low temperature, low speed, microcomputer display screen Filtration: 1 air filtering, 2 liquid-water separating, 2 air purifying Safety: inter-stage safe valve,pressure holding valve Size(L/W/H)=1200/700/920 mm Weight: 290 KG |
| HC-X680Z (PLC) | Working pressure: 33Mpa(330bar) Flow: 650L/min Type: X-shape, 4-stages,4-cylinders Driver: 380V/50Hz/15kW or gasoline engine Lubrication: pressure lubricating Cooling: air Control: PLC system with automatic stop, automatic drain, temperature control system, phase sequence protection function, emergency stop function, low noise, low temperature, low speed, oil filtration, touch screen Filtration: 1 air filtering, 3 liquid-water separating, 1 air purifying Safety: all-stage safe valve Size(L/W/H)=980/1450/1750 mm Weight: 680 KG |
| HC-X720Z (PLC)
|
Working pressure: 33Mpa(330bar) Flow: 720L/min Type: X-shape, 4-stages,4-cylinders Driver: 380V/50Hz/15kW or gasoline engine Lubrication: pressure lubricating Cooling: air Control: PLC system with automatic stop, automatic drain, temperature control system, phase sequence protection function, emergency stop function, low noise, low temperature, low speed, oil filtration, touch screen Filtration: 1 air filtering, 3 liquid-water separating, 1 air purifying Safety: all-stage safe valve Size(L/W/H)=980/1450/1850 mm Weight: 690 KG |
| HC-X810Z (PLC) | Working pressure: 33Mpa(330bar) Flow: 810L/min Type: X-shape, 4-stages,4-cylinders Driver: 380V/50Hz/18.5kW or gasoline engine Lubrication: pressure lubricating Cooling: air Control: PLC system with automatic stop, automatic drain, temperature control system, phase sequence protection function, emergency stop function, low noise, low temperature, low speed, oil filtration, touch screen Filtration: 1 air filtering, 3 liquid-water separating, 1 air purifying Safety: all-stage safe valve Size(L/W/H)=980/1450/1850 mm Weight: 700 KG |
The final piston adopts a special process, and the piston ring adopts the Japanese Riken process. Unanimous praise from users. This product adopts three-cylinder three-stage compression, splash lubrication, inter-stage safety valve and filter system. HC-W400 can provide safe compressed air for any industry that requires high-pressure pure air source, and provide safe compressed air that meets the requirements of human breathing. This product is designed, produced and tested and accepted in accordance with the requirements of GB/T 12929-2008 “Marine High Pressure Piston Air Compressor”; the air quality complies with EN12571 international breathing compressor breathing standard;After the air flows through the separator and filter in the unit, it is removed from the The oil and impurities in the high-pressure air can filter the inhaled air containing fine particulate matter (PM2.5) to a safety value of less than 10 micrograms, which meets the standards set by the World Health Organization, making the exhaust gas clean and tasteless. The personnel provide highly purified, clean, odorless, safe and reliable compressed breathing air.
Product composition and characteristics
Standardized assembly-mass production
The machine is equipped with an automatic shutdown device, the shutdown pressure can be set freely, and it is equipped with a time running timer to support the maintenance time;
2 gas cylinders can be filled at the same time; (1 bottle is recommended, the charging speed is faster)
High-power all-copper core wire customized motor, stable power output, light starting load;
The protective cover adopts plastic spraying process, which is not easy to scratch and rust; (some manufacturers use spray paint, which is low cost and easy to fall off and rust)
Super strong triangle belt, strong tension, and wear-resisting and high-temperature resistance;
Shockproof pressure gauge 0~5800psi/400bar, accurate pressure value;
The reinforced steel plate base is equipped with anti-vibration pads, so the equipment runs more smoothly;
High-strength nylon cooling fan, better heat dissipation effect;
The low pressure adopts red copper tube, which has better heat dissipation performance, and the high pressure adopts stainless steel tube to ensure the safety of output pressure;
The rotating parts are equipped with protective cover devices, and safety valves and automatic shutdown systems are installed at all levels to ensure the safety of operators; motor drive or gasoline engine drive can be selected to meet the air supply requirements under various conditions;
Configure precision air filter (customized wire mesh filter element);
2-stage oil-water separator (standard with manual blowdown, optional automatic blowdown) Final classification air purification system
The last stage adopts the piston ring process, and only the piston ring needs to be replaced if worn;
The end uses a pressure maintenance valve, deep air filtration, and prolongs the life of the filter element, and uses an alloy aluminum permanent filter element, replaceable filter element material, saving later use costs;
The parts in contact with gas, such as cylinders and filter cartridges, are cleaned with alcohol before leaving the factory, and tested with food-grade lubricating oil, and they are all debugged before leaving the factory.
Main application
Diving cylinder filling Fire gas cylinder filling
Fire-fighting breathing application: equipped in the gas supply stations of the fire brigade or various fire-fighting vehicles to provide emergency gas supply at the scene of a fire or in the rescue and relief process, so that the majority of firefighting officers will be exposed to heavy smoke, poisonous gas, steam or hypoxia. In this environment, you can breathe high-purity, clean, odorless, safe and reliable compressed air, thus ensuring that fire extinguishers can safely and effectively carry out fire fighting, rescue, disaster relief, and rescue.
Diving breathing applications: diving clubs, diving enthusiasts, marine aquaculture, marine rescue, ship equipment, underground operations, fishery fishing, aquaculture, sunken object salvage, underwater engineering, water parks, shipbuilding and other industries, providing high Purify, clean, odorless, safe and reliable compressed breathing air. In an environment that cannot meet the requirements of the human body for normal breathing, fill the air into a high-pressure cylinder for human breathing.
| After-sales Service: | Start up Spares Free |
|---|---|
| Warranty: | 12 Months |
| Lubrication Style: | Oil-less |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Series Arrangement |
| Cylinder Position: | Angular |
| Customization: |
Available
|
|
|---|
.webp)
How are air compressors employed in the petrochemical industry?
Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:
1. Instrumentation and Control Systems:
Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.
2. Pneumatic Tools and Equipment:
Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.
3. Process Air and Gas Supply:
Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.
4. Cooling and Ventilation:
Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.
5. Nitrogen Generation:
Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.
6. Instrument Air:
Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.
By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.
.webp)
Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
How is air pressure measured in air compressors?
Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:
1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.
2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.
To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.
It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.
When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.
Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.
editor by CX 2023-12-05